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  • Gravity separation

    Gravity methods use the difference in the density of minerals as the concentrating agent. In heavy-media separation (also called sink-and-float separation), the medium used is a suspension in water of a finely ground heavy mineral (such as magnetite or arsenopyrite) or technical product (such as ferrosilicon). Such a suspension can simulate a fluid with a higher density than…

  • Concentration

    Concentration involves the separation of valuable minerals from the other raw materials received from the grinding mill. In large-scale operations this is accomplished by taking advantage of the different properties of the minerals to be separated. These properties can be colour (optical sorting), density (gravity separation), magnetic or electric (magnetic and electrostatic separation), and physicochemical…

  • Comminution

    In order to separate the valuable components of an ore from the waste rock, the minerals must be liberated from their interlocked state physically by comminution. As a rule, comminution begins by crushing the ore to below a certain size and finishes by grinding it into powder, the ultimate fineness of which depends on the…

  • Analysis

    After one or more samples are taken from an amount of ore passing through a material stream such as a conveyor belt, the samples are reduced to quantities suitable for further analysis. Analytical methods include chemical, mineralogical, and particle size. Chemical analysis Even before the 16th century, comprehensive schemes of assaying (measuring the value of) ores were known, using…

  • Sampling and analysis

    Routine sampling and analysis of the raw material being processed are undertaken in order to acquire information necessary for the economic appraisal of ores and concentrates. In addition, modern plants have fully automatic control systems that conduct in-stream analysis of the material as it is being processed and make adjustments at any stage in order to produce…

  • mineral processing

    Mineral processing, art of treating crude ores and mineral products in order to separate the valuable minerals from the waste rock, or gangue. It is the first process that most ores undergo after mining in order to provide a more concentrated material for the procedures of extractive metallurgy. The primary operations are comminution and concentration, but there are other important operations…

  • Thermodynamic considerations

    In thermodynamic terminology, a state of purely elastic material response corresponds to an equilibrium state, and a process during which there is purely elastic response corresponds to a sequence of equilibrium states and hence to a reversible process. The second law of thermodynamics assures that the heat absorbed per unit mass can be written θds, where θ is the thermodynamic (absolute) temperature and s is…

  • Anisotropy

    Anisotropic solids also are common in nature and technology. Examples are single crystals; polycrystals in which the grains are not completely random in their crystallographic orientation but have a “texture,” typically owing to some plastic or creep flow process that has left a preferred grain orientation; fibrous biological materials such as wood or bone; and composite materials…

  • Thermal strains

    Temperature change can also cause strain. In an isotropic material the thermally induced extensional strains are equal in all directions, and there are no shear strains. In the simplest cases, these thermal strains can be treated as being linear in the temperature change θ − θ0 (where θ0 is the temperature of the reference state), writing εijthermal = δijα(θ − θ0) for the strain produced by temperature change in the…

  • Stress-strain relations

    Linear elastic isotropic solid The simplest type of stress-strain relation is that of the linear elastic solid, considered in circumstances for which |∂ui/∂Xj|<< 1 and for isotropic materials, whose mechanical response is independent of the direction of stressing. If a material point sustains a stress state σ11 = σ, with all other σij = 0, it is subjected to uniaxial tensile stress. This can be…